CNC Diamond Wheel Dressing machine

CNC Diamond Wheel Dressing machine

This Dressing machine is primarily for dressing synthetic diamond grinding wheels on high-speed steel wire/rod roll ring grinders, using Electrical Discharge Machining principles.

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CNC Diamond Wheel Dressing machine

 I.    The benefits you can get with our EDM machines:

1. You'll be able to sharpen your diamond grinding wheel with ease;

2. It'll give your diamond grinding wheel a sharper edge, improved precision, and enhanced dependability;

3. Operating the machine is very easy.

II.    Function:

This unique device is primarily for dressing synthetic diamond grinding wheels on high-speed steel wire/rod roll ring grinders, using Electrical Discharge Machining principles.

 

We've developed two types of CNC machines for dressing R-sharp or V-sharp grooves on high-speed steel wire/rod tungsten carbide roll rings: a CNC diamond wheel dressing machine and a CNC carbide grinder.

 

First off, this machine lathes the electrode wheel, which can be either graphite or copper.

Secondly, the diamond wheel is dressed with the electrode wheel adopting the principle of the EDM.

Thirdly, the tungsten carbide roll is grinded with the diamond grinding wheel on the CNC carbide grinder.


III. Machine Features:

1.     Totally closed electronic control integrated design;

2.     Patented operating system;

3.     Separate turning and EDM setups;

4.     Automatic tool setup and centering for both turning and EDM;

5.     Submerged type EDM process;

6.     EDM adaptive trimming;

7.     Fire detection system;

8.     Works with shaped cutters or regular turning tools.


IV.                 Machine Features:

1.     Totally closed electronic control integrated design;

2.     Patented operating system;

3.     Separate turning and EDM setups;

4.     Automatic tool setup and centering for both turning and EDM;

5.     Submerged type EDM process;

6.     EDM adaptive trimming;

7.     Fire detection system;

8.     Works with shaped cutters or regular turning tools.


V.  Advantages:

 

1.     The human impact is minimal, making it easy to operate;

2.     The dressed diamond wheel has a higher accuracy and better reliability;

3.     The dressed diamond wheel boasts superior precision and reliability;

4.     The dressed diamond grinding wheel maintains shape accuracy and good durability;

5.     The machine is user friendly and has a longer usage life.

 

 

 

VI .             Specification:

Specification

Diamond Wheel Dressing machine   

Model

TD01CNC

X/Y axis travel

mm

250*220

X/Y axis resolution

mm

0.001

Diameter of diamond grinding wheel

mm

Ø40- Ø400

Diameter of electrode wheel


Ø160- Ø320

Width of repairable diamond wheel

mm

80

Electrode wheel processing method

*

Turning/Lathing

Type of repairable diamond wheel groove

*

any type

Programming

*

G code/CAD

Positioning method

*

Auto tool setting/ auto centering

Working liquid tank

mm

780*750*300

Repetitive positioning accuracy

mm

0.01

Electrode loss rate

%

0.2

Efficiency

mm3/min

400

Working fluid

*

EDM fluid

Machine size (L* W * H)

mm

1750 * 1550 * 2200

Machine weight

KG

2500

Power

KW

6

Processing accuracy:

Cylindrical deviation of out circle  

mm

0.01

Outer diameter tolerance 

mm

±0.01

Hole diameter tolerance

mm

±0.01

Hole depth tolerance

mm

±0.005

The best surface roughness for grinding

um

Ra≤0.4

Position center tolerance of roll ring face

mm

±0.01

 VII.            Evidences:

1.     The machine has won national patents, the Ministry of Machinery Technology Progress Award, and the certificate of high-tech products.

2.     The machines are used in many high speed steel wire/rod plants in China, such as Shenyang high speed steel wire plant, Pan steel plant, Bao steel plant, Great wall steel plant, Qiqihar steel, etc.

The machines are popular in both China and overseas markets like Thailand, Vietnam, Iran, Malaysia, Philippines, Nigeria, etc. 


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